Advanced Manufacturing for Custom Printed Books & Cahiers
Powered by cutting-edge technology, including Heidelberg presses and Muller Martini binding systems, Xinyi combines decades of expertise in bespoke printing to deliver unparalleled craftsmanship for custom books and notebooks. With vertically integrated production, we ensure strict quality control, cost efficiency, and rapid turnaround.
Dedicated to Advanced Printing Solutions
Our 20,000㎡ factory is equipped with globally renowned production systems, ensuring industrial-grade precision,efficiency and highly customized detailing.
Prepress Department: Equipped with Kodak Super CTP platemaking system paired with Heidelberg color calibration for unmatched color accuracy.
Cutting-Edge Presses: Includes a next-gen Heidelberg 6+1 belt oil-passing auto-drying press, two high-speed Komori Lithrone 4-color presses, and a versatile 4+4 eight-color hybrid press for complex multitone jobs.
Automated Finishing: Seamless integration with fully automatic binding or hardcover systems and six dedicated manual lines for bespoke detailing.
Prepress Department: Equipped with Kodak Super CTP platemaking system paired with Heidelberg color calibration for unmatched color accuracy.
Cutting-Edge Presses: Includes a next-gen Heidelberg 6+1 belt oil-passing auto-drying press, two high-speed Komori Lithrone 4-color presses, and a versatile 4+4 eight-color hybrid press for complex multitone jobs.
Automated Finishing: Seamless integration with fully automatic binding or hardcover systems and six dedicated manual lines for bespoke detailing.
dans l'industrie de l'imprimerie
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Advanced Manufacturing Equipment
Our factory is equipped with the latest in printing production technology, ensuring efficiency and high-quality output.
Plate Making Machine
KODAK MAGNUS Q800 Platesetter
Capacity: 40 sheets per hour
Key Advantages:
Digital Thermal Plate Processor
Fuji LP-1310HII
Capacity: 40 sheets per hour
Key Advantages:
Boutique Box Cutting Proofing Machine
AokeDCZ721310
Capacity: 1350mm/S
Key Advantages:
Large-format Inkjet Plotter
HP Designjet T770 Printer
Capacity: Resulation 2400*1200
Key Advantages:
Plate Bending and Punching Machine
TY-200PB
Capacity: Suitable For All Print Machine
Key Advantages:
Digital Proofing Machine
EPSON PRO9908
Capacity: Resolution of 2880*1440
Key Advantages:
Four Color Printing Machine
LITHRONE S40SP
Capacity: 80,000 to 100,000 copies per shift
Key Advantages:
Six Color and UV Printing Machine
Heidelberg CD102-6+L
Capacity: 50,000 to 80,000 copies per shift
Key Advantages:
Lithrone 840 Eight Color Printing Machine
Heidelberg LS840P
Capacity: 50,000 to 80,000 copies per shift
Key Advantages:
Automatic Saddle Stitch
Muller Martini Saddle Stitcher
Capacity: 80,000 to 100,000 copies per shift
Key Advantages:
Sewing Machine
Muller Martini Ventura 3215
Capacity: 5,000 cycles per hour
Key Advantages:
Lamination Machine
YONGSHUN YS-108
Capacity: 50,000 copies per shift
Key Advantages:
Automatic Pasting Machine
Runda ZY440-A
Capacity: Resulation 2400*1200
Key Advantages:
Auto-punching Machine
HB-420
Capacity: 20,000 copies per shift
Key Advantages:
Perfect Binding Machine
Muller Martini 3006
Capacity: 40,000 copies per shift
Key Advantages:
Automatic Double-Sided Lining Machine
YASI Fully Automatic Double-Sided Lining Machine + YASI Laminating Linkage Line SL60
Capacity: 10,000 copies per shift
Key Advantages:
Folding Machine
Heidelberg Folding Machine
Capacity: 100,000 copies per shift
Key Advantages:
Quality-Driven Books Printing Manufacturing Process
From material preparation to finishing, ensuring high-quality, durable, and visually appealing book products.
01
Printing
High-volume printing on Heidelberg 6C & Komori 4/8C presses with ISO-certified color precision.
02
Surface Finishing
UV coating, foil stamping & lamination for premium texture, scratch resistance, and elevated brand perception.
03
Die Cutting
Precision trimming for custom shapes and sizes, ensuring they meet the specified design requirements.
04
Folding
Folding is performed using fully automatic folding machines, ensuring precise and accurate fold lines for a perfect finish.
05
Binding
Pages collated into folded sheets, sewn with thread, glued to covers, and trimmed for clean edges.
06
Quality Control
Each printed item undergoes a rigorous inspection process to check for color accuracy, print quality and cutting precision.
07
Packing & Storage
Once approved, the printed products are carefully packaged to protect them during transportation and storage.
08
Shipping
Shipping the packaged products to our customers, ensuring timely and secure delivery to their destination.
Quality Control Process: Ensuring Excellence in Every Detail
From raw materials to finished products, we implement a rigorous quality control process to ensure every step meets the highest standards.
Through precise inspections and strict checks, we deliver safe, durable, and sustainable printing services to our clients.
Stage 1： Raw Materials Inspection & Storage
Raw Materials Inspection & Storage
- Moisture Control: We use Moisture Instruments to verify optimal humidity levels for paper, inks, and coatings, preventing warping or print inconsistencies.
- IQC (Incoming Quality Control): Inspect raw materials paper, ink, lamination films for defects and compliance with specifications before warehouse storage.
- Material Storage: Approved materials are logged and stored in the Raw Material Warehouse under controlled environmental conditions.
Stage 2: Pre-Press Preparation
Pre-Press Preparation
- Paper Cutting: Trim raw paper to required dimensions using precision cutting machines.
- Imposition (Plate Layout): Arrange pages digitally for optimal plate alignment and efficient printing.
- Plate Exposure & Washing: Create printing plates via UV light transfer of digital layouts and plate washing to remove residual chemicals.
Stage 3: Printing Process Control
Printing Process Control
- Colorimeter: Measure color deviation against reference standards.
- Color Test System: Ensure batch-to-batch color consistency with master proofs.
- Bar Code Meter: Validate barcode clarity, size, and scannability.
- UPM Caliper: Monitor paper thickness uniformity to optimize print pressure and quality.
- IPQC (In-Process Quality Control): Conduct real-time inspections for defects, such as misregistration and ink smudging.
Stage 4: Post-Press Processing & In-Process QC
Post-Press Processing & In-Process QC
- Surface Treatment: Apply coatings, such as gloss/matte lamination, for durability and aesthetics.
- Lamination: Bond printed sheets to substrates for structural rigidity.
- Die-Cutting: Shape products using precision dies for final dimensions.
- IPQC Recheck: Verify dimensional accuracy, adhesion quality, and surface finish integrity.
Stage 5: Final Inspection & Packaging
Final Inspection & Packaging
- OQC (Outgoing Quality Control): Audit finished books for packaging integrity, labeling accuracy, and compliance with client specifications.
- Warehousing: Approved products are stored in the Finished Goods Warehouse under climate-controlled conditions.
Certification faisant autorité
L'impression Xinyi est écosécléficielle, attaché à des pratiques durables, et utilise des matériaux verts et des processus économes en énergie pour la qualité, Impression de livre conscient de l'éco-.
Explorez la différence Xinyi
Excellence technique
Propulsé par Heidelberg, Presses numériques Komori et autres équipements de production professionnels, Nous nous assurons de qualité conçue de précision et Fabrication à haute efficacité
Flexibilité de coût intelligent
Nous permettons aux partenariats OEM évolutifs via des workflows de production maigres et des réseaux logistiques intégrés pour répondre aux demandes dynamiques du marché.
Service centré sur le client
Nous fournissons un support global transparent à travers 24/7 équipes multilingues, jumelé avec Personnalisation de bout en boutDe la sélection des matériaux à l'ingénierie de précision.
Innovation durable
Nous pionnière des articles certifiés FSC, Soja & Inks et adhésifs UV qui se rencontrent stricts critères de durabilité, rigoureusement aligné avec l'UE & US Eco-Standards.