Advanced Manufacturing for Custom Printed Books & Notebooks
Powered by cutting-edge technology, including Heidelberg presses and Muller Martini binding systems, Xinyi combines decades of expertise in bespoke printing to deliver unparalleled craftsmanship for custom books and notebooks. With vertically integrated production, we ensure strict quality control, cost efficiency, and rapid turnaround.
Dedicated to Advanced Printing Solutions
Our 20,000㎡ factory is equipped with globally renowned production systems, ensuring industrial-grade precision,efficiency and highly customized detailing.
Prepress Department: Equipped with Kodak Super CTP platemaking system paired with Heidelberg color calibration for unmatched color accuracy.
Cutting-Edge Presses: Includes a next-gen Heidelberg 6+1 belt oil-passing auto-drying press, two high-speed Komori Lithrone 4-color presses, and a versatile 4+4 eight-color hybrid press for complex multitone jobs.
Automated Finishing: Seamless integration with fully automatic binding or hardcover systems and six dedicated manual lines for bespoke detailing.
Prepress Department: Equipped with Kodak Super CTP platemaking system paired with Heidelberg color calibration for unmatched color accuracy.
Cutting-Edge Presses: Includes a next-gen Heidelberg 6+1 belt oil-passing auto-drying press, two high-speed Komori Lithrone 4-color presses, and a versatile 4+4 eight-color hybrid press for complex multitone jobs.
Automated Finishing: Seamless integration with fully automatic binding or hardcover systems and six dedicated manual lines for bespoke detailing.
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Advanced Manufacturing Equipment
Our factory is equipped with the latest in printing production technology, ensuring efficiency and high-quality output.
Plate Making Machine
KODAK MAGNUS Q800 Platesetter
Capacity: 40 sheets per hour
Key Advantages:
Digital Thermal Plate Processor
Fuji LP-1310HII
Capacity: 40 sheets per hour
Key Advantages:
Boutique Box Cutting Proofing Machine
AokeDCZ721310
Capacity: 1350mm/S
Key Advantages:
Large-format Inkjet Plotter
HP Designjet T770 Printer
Capacity: Resulation 2400*1200
Key Advantages:
Plate Bending and Punching Machine
TY-200PB
Capacity: Suitable For All Print Machine
Key Advantages:
Digital Proofing Machine
EPSON PRO9908
Capacity: Resolution of 2880*1440
Key Advantages:
Four Color Printing Machine
LITHRONE S40SP
Capacity: 80,000 to 100,000 copies per shift
Key Advantages:
Six Color and UV Printing Machine
Heidelberg CD102-6+L
Capacity: 50,000 to 80,000 copies per shift
Key Advantages:
Lithrone 840 Eight Color Printing Machine
Heidelberg LS840P
Capacity: 50,000 to 80,000 copies per shift
Key Advantages:
Automatic Saddle Stitch
Muller Martini Saddle Stitcher
Capacity: 80,000 to 100,000 copies per shift
Key Advantages:
Sewing Machine
Muller Martini Ventura 3215
Capacity: 5,000 cycles per hour
Key Advantages:
Lamination Machine
YONGSHUN YS-108
Capacity: 50,000 copies per shift
Key Advantages:
Automatic Pasting Machine
Runda ZY440-A
Capacity: Resulation 2400*1200
Key Advantages:
Auto-punching Machine
HB-420
Capacity: 20,000 copies per shift
Key Advantages:
Perfect Binding Machine
Muller Martini 3006
Capacity: 40,000 copies per shift
Key Advantages:
Automatic Double-Sided Lining Machine
YASI Fully Automatic Double-Sided Lining Machine + YASI Laminating Linkage Line SL60
Capacity: 10,000 copies per shift
Key Advantages:
Folding Machine
Heidelberg Folding Machine
Capacity: 100,000 copies per shift
Key Advantages:
Processo de fabricação de impressão de livros orientados para a qualidade
Da preparação do material ao acabamento, garantindo alta qualidade, durável, e produtos de livros visualmente atraentes.
01
Impressão
High-volume printing on Heidelberg 6C & Komori 4/8C presses with ISO-certified color precision.
02
Acabamento superficial
UV coating, foil stamping & lamination for premium texture, scratch resistance, and elevated brand perception.
03
Corte de morto
Precision trimming for custom shapes and sizes, ensuring they meet the specified design requirements.
04
Dobrar
Folding is performed using fully automatic folding machines, ensuring precise and accurate fold lines for a perfect finish.
05
Vinculativo
Pages collated into folded sheets, sewn with thread, glued to covers, and trimmed for clean edges.
06
Controle de qualidade
Each printed item undergoes a rigorous inspection process to check for color accuracy, print quality and cutting precision.
07
Embalagem & Armazenar
Once approved, the printed products are carefully packaged to protect them during transportation and storage.
08
Envio
Shipping the packaged products to our customers, ensuring timely and secure delivery to their destination.
Quality Control Process: Ensuring Excellence in Every Detail
From raw materials to finished products, we implement a rigorous quality control process to ensure every step meets the highest standards.
Through precise inspections and strict checks, we deliver safe, durável, and sustainable printing services to our clients.
Stage 1： Raw Materials Inspection & Armazenar
Raw Materials Inspection & Armazenar
- Moisture Control: We use Moisture Instruments to verify optimal humidity levels for paper, inks, and coatings, preventing warping or print inconsistencies.
- IQC (Incoming Quality Control): Inspect raw materials paper, ink, lamination films for defects and compliance with specifications before warehouse storage.
- Material Storage: Approved materials are logged and stored in the Raw Material Warehouse under controlled environmental conditions.
Stage 2: Pre-Press Preparation
Pre-Press Preparation
- Paper Cutting: Trim raw paper to required dimensions using precision cutting machines.
- Imposition (Plate Layout): Arrange pages digitally for optimal plate alignment and efficient printing.
- Plate Exposure & Washing: Create printing plates via UV light transfer of digital layouts and plate washing to remove residual chemicals.
Stage 3: Printing Process Control
Printing Process Control
- Colorimeter: Measure color deviation against reference standards.
- Color Test System: Ensure batch-to-batch color consistency with master proofs.
- Bar Code Meter: Validate barcode clarity, size, and scannability.
- UPM Caliper: Monitor paper thickness uniformity to optimize print pressure and quality.
- IPQC (In-Process Quality Control): Conduct real-time inspections for defects, such as misregistration and ink smudging.
Stage 4: Post-Press Processing & In-Process QC
Post-Press Processing & In-Process QC
- Surface Treatment: Apply coatings, such as gloss/matte lamination, for durability and aesthetics.
- Lamination: Bond printed sheets to substrates for structural rigidity.
- Die-Cutting: Shape products using precision dies for final dimensions.
- IPQC Recheck: Verify dimensional accuracy, adhesion quality, and surface finish integrity.
Stage 5: Final Inspection & Packaging
Final Inspection & Packaging
- OQC (Outgoing Quality Control): Audit finished books for packaging integrity, labeling accuracy, and compliance with client specifications.
- Warehousing: Approved products are stored in the Finished Goods Warehouse under climate-controlled conditions.
Authoritative Certification
Xinyi Printing is eco-certified, committed to sustainable practices, and uses green materials and energy-efficient processes for quality, eco-conscious book printing.
Explore the Xinyi Difference
Excelência técnica
Powered by Heidelberg, Komori digital presses and other professional production equipment, we ensure precision-engineered quality and high-efficiency manufacturing
Flexibilidade de custo-inteligência
We enable scalable OEM partnerships through lean production workflows and integrated logistics networks to meet dynamic market demands.
Serviço centrado no cliente
We deliver seamless global support through 24/7 multilingual teams, paired with end-to-end customization from material selection to precision engineering.
Inovação sustentável
We pioneer FSC-certified papers, Soy & UV inks and adhesives that meet strict sustainability criteria, rigorously aligned with EU & US eco-standards.