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Herstellung

Advanced Manufacturing for Custom Printed Books & Notizbücher

Powered by cutting-edge technology, including Heidelberg presses and Muller Martini binding systems, Xinyi combines decades of expertise in bespoke printing to deliver unparalleled craftsmanship for custom books and notebooks. With vertically integrated production, we ensure strict quality control, cost efficiency, and rapid turnaround.

Dedicated to Advanced Printing Solutions

Our 20,000㎡ factory is equipped with globally renowned production systems, ensuring industrial-grade precision,efficiency and highly customized detailing.

Prepress Department: Equipped with Kodak Super CTP platemaking system paired with Heidelberg color calibration for unmatched color accuracy.

Cutting-Edge Presses: Includes a next-gen Heidelberg 6+1 belt oil-passing auto-drying press, two high-speed Komori Lithrone 4-color presses, and a versatile 4+4 eight-color hybrid press for complex multitone jobs.

Automated Finishing: Seamless integration with fully automatic binding or hardcover systems and six dedicated manual lines for bespoke detailing.
Dedicated to Advanced Printing Solutions
in der Druckindustrie
0 + Jahre
Integrierte Fabrik
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Bücher mit monatlicher Kapazität
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Professionelles Personal
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Advanced Manufacturing Equipment

Our factory is equipped with the latest in printing production technology, ensuring efficiency and high-quality output.

Qualitativ hochwertig gesteuerte Bücher Druckherstellungsprozess

Von der Materialvorbereitung bis zur Bearbeitung, hochwertige, dauerhaft, und visuell ansprechende Buchprodukte.

01

Drucken

Drucken

High-volume printing on Heidelberg 6C & Komori 4/8C presses with ISO-certified color precision.
02
Oberflächenbearbeitung

Oberflächenbearbeitung

UV -Beschichtung, Folienprägung & lamination for premium texture, scratch resistance, and elevated brand perception.

03

Sterben Schneiden

Sterben Schneiden

Precision trimming for custom shapes and sizes, ensuring they meet the specified design requirements.

04

Falten

Falten

Folding is performed using fully automatic folding machines, ensuring precise and accurate fold lines for a perfect finish.

05

Bindung

Bindung

Pages collated into folded sheets, sewn with thread, glued to covers, and trimmed for clean edges.

06

Qualitätskontrolle

Qualitätskontrolle

Each printed item undergoes a rigorous inspection process to check for color accuracy, print quality and cutting precision.

07

Verpackung & Lagerung

Verpackung & Lagerung

Once approved, the printed products are carefully packaged to protect them during transportation and storage.

08

Versand

Versand

Shipping the packaged products to our customers, ensuring timely and secure delivery to their destination.

Quality Control Process: Ensuring Excellence in Every Detail

From raw materials to finished products, we implement a rigorous quality control process to ensure every step meets the highest standards.

Through precise inspections and strict checks, we deliver safe, dauerhaft, and sustainable printing services to our clients.

Stage 1: Raw Materials Inspection & Lagerung
Raw Materials Inspection & Lagerung

Raw Materials Inspection & Lagerung

  • Moisture Control: We use Moisture Instruments to verify optimal humidity levels for paper, inks, and coatings, preventing warping or print inconsistencies.
  • IQC (Incoming Quality Control): Inspect raw materials paper, ink, lamination films for defects and compliance with specifications before warehouse storage.
  • Material Storage: Approved materials are logged and stored in the Raw Material Warehouse under controlled environmental conditions.
Pre Press Preparation

Pre-Press Preparation

  • Paper Cutting: Trim raw paper to required dimensions using precision cutting machines.
  • Imposition (Plate Layout): Arrange pages digitally for optimal plate alignment and efficient printing.
  • Plate Exposure & Washing: Create printing plates via UV light transfer of digital layouts and plate washing to remove residual chemicals.
Printing Process Control

Printing Process Control

  • Colorimeter: Measure color deviation against reference standards.
  • Color Test System: Ensure batch-to-batch color consistency with master proofs.
  • Bar Code Meter: Validate barcode clarity, size, and scannability.
  • UPM Caliper: Monitor paper thickness uniformity to optimize print pressure and quality.
  • IPQC (In-Process Quality Control): Conduct real-time inspections for defects, such as misregistration and ink smudging.
Post Press Processing & In Process QC

Post-Press Processing & In-Process QC

  • Surface Treatment: Apply coatings, such as gloss/matte lamination, for durability and aesthetics.
  • Laminierung: Bond printed sheets to substrates for structural rigidity.
  • Die-Cutting: Shape products using precision dies for final dimensions.
  • IPQC Recheck: Verify dimensional accuracy, adhesion quality, and surface finish integrity.
Final Inspection & Packaging

Final Inspection & Packaging

  • OQC (Outgoing Quality Control): Audit finished books for packaging integrity, labeling accuracy, and compliance with client specifications.
  • Warehousing: Approved products are stored in the Finished Goods Warehouse under climate-controlled conditions.

Maßgebliche Zertifizierung

Xinyi Printing ist ökozertifiziert, engagiert sich für nachhaltige Praktiken, und nutzt umweltfreundliche Materialien und energieeffiziente Prozesse für Qualität, umweltbewusster Buchdruck.

Erforschen Sie den Xinyi -Unterschied

Technische Exzellenz

Technische Exzellenz

Angetrieben von Heidelberg, Komori digitale Pressen und andere professionelle Produktionsanlagen, Wir sorgen für eine präzisionsgütige Qualität und Hocheffiziente Herstellung

Cost Smart Flexibility

Kosten-Smart-Flexibilität

Wir ermöglichen skalierbare OEM -Partnerschaften durch Lean -Produktionsworkflows und integrierte Logistiknetzwerke, um dynamische Marktanforderungen zu erfüllen.

Client Centric Service

Kundenorientierter Dienst

Wir liefern nahtlose globale Unterstützung durch 24/7 Mehrsprachige Teams, gepaart mit End-to-End-AnpassungVon der Materialauswahl bis zur Präzisionstechnik.

Nachhaltige Innovation

Nachhaltige Innovation

Wir Pionier-FSC-zertifizierte Papiere, Soja & UV -Tinten und Klebstoffe, die strikt begegnen Nachhaltigkeitskriterien​, streng mit der EU ausgerichtet & US Eco-Standards.

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Entdecken Sie unsere gesamte Palette an benutzerdefinierten Buchdrucklösungen, Papierarten, und Bindungsoptionen. Füllen Sie das folgende Formular aus und wir senden den neuesten Produktkatalog direkt an Ihre E -Mail.

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