Stage 1： Raw Materials Inspection & Storage

Raw Materials Inspection & Storage Moisture Control: We use Moisture Instruments to verify optimal humidity levels for paper, inks, and coatings, preventing warping or print inconsistencies.IQC (Incoming Quality Control): Inspect raw materials paper, ink, lamination films for defects and compliance with specifications before warehouse storage.Material Storage: Approved materials are logged and stored in the Raw Material Warehouse under controlled environmental conditions.

Stage 2: Pre-Press Preparation

Pre-Press Preparation Paper Cutting: Trim raw paper to required dimensions using precision cutting machines.Imposition (Plate Layout): Arrange pages digitally for optimal plate alignment and efficient printing.Plate Exposure & Washing: Create printing plates via UV light transfer of digital layouts and plate washing to remove residual chemicals.

Stage 3: Printing Process Control

Printing Process Control Colorimeter: Measure color deviation against reference standards.Color Test System: Ensure batch-to-batch color consistency with master proofs.Bar Code Meter: Validate barcode clarity, size, and scannability.UPM Caliper: Monitor paper thickness uniformity to optimize print pressure and quality.IPQC (In-Process Quality Control): Conduct real-time inspections for defects, such as misregistration and ink smudging.

Stage 4: Post-Press Processing & In-Process QC

Post-Press Processing & In-Process QC Surface Treatment: Apply coatings, such as gloss/matte lamination, for durability and aesthetics.Lamination: Bond printed sheets to substrates for structural rigidity.Die-Cutting: Shape products using precision dies for final dimensions.IPQC Recheck: Verify dimensional accuracy, adhesion quality, and surface finish integrity.

Stage 5: Final Inspection & Packaging

Final Inspection & Packaging OQC (Outgoing Quality Control): Audit finished books for packaging integrity, labeling accuracy, and compliance with client specifications.Warehousing: Approved products are stored in the Finished Goods Warehouse under climate-controlled conditions.

家

製造

カスタム印刷書籍の高度な製造 & ノートブック

最先端のテクノロジーを活用, ハイデルベルグ印刷機とミュラーマルティーニ製本システムを含む, Xinyi は、数十年にわたるオーダーメイド印刷の専門知識を組み合わせて、カスタムの書籍やノートブックに比類のない職人技を提供します。. 垂直統合生産により, 厳格な品質管理を保証します, 費用対効果, そして迅速なターンアラウンド.

高度な印刷ソリューションに特化

20,000㎡の工場には世界に認められた生産体制が整っています, 工業グレードの精度を確保,効率性と 高度にカスタマイズされた 詳細.

製版部: Kodak Super CTP 製版システムと Heidelberg カラーキャリブレーションを組み合わせて比類のない色精度を実現.

最先端のプレス機: 次世代ハイデルベルグを搭載 6+1 ベルト通油式自動乾燥機, 小森リスロン4色高速印刷機 2台, そして多用途な 4+4 複雑なマルチトーンジョブ向けの 8 色ハイブリッド印刷機.

自動仕上げ: 完全自動製本またはハードカバーシステムと、オーダーメイドのディテールを作成する 6 つの専用手動ラインとのシームレスな統合.